Thursday, November 22, 2012

Build Octagonal Wood Columns

Build an octagon column out of poplar wood.


Octagonal columns have been around for centuries. They have adorned Egyptian tombs and Roman coliseums. Today, they are still in use in more modestly constructed homes as a way to add aesthetic appeal or even structural integrity. Many of these modern columns are plastic. But you can build your own out of real wood. It's not that difficult, and it's fun. Does this Spark an idea?


Instructions


1. Set the miter saw at 22.5 degrees and miter both edges of all eight pieces of poplar.


2. Lay four of the pieces of poplar on their edges on a table. Using the brush, spread glue along the mitered edge of all four pieces. Stand up two of the pieces against the wall. Bring the mitered corners together. Stretch a piece of masking tape over the mitered corner.


3. Stand up another piece of poplar, bring the mitered corner into place with the other two and tape them together. Do the fourth piece next, taping it together with the other three.


4. Lay out the other four pieces on the table. Glue all four mitered corners. Stack them one at a time, taping each one into place on the column until the column is complete and can stand on its own.


5. Place a nylon strap clamp around the middle of the stack and tighten slightly. Place another clamp on the top and bottom of the column and tighten slightly.


6. Lay the column down and begin adding the remaining strap clamps, alternating the handles evenly down the column. When all the clamps are in place, begin tightening them hard, watching as the glue oozes out evenly, adjust the clamps as necessary to get even coverage. Wipe off any excess glue with a wet rag. Let dry overnight. Sand with 100-grit sandpaper.







Tags: four pieces, into place, mitered corner, mitered corners, pieces poplar, tighten slightly, with other